Choosing the right racking system is essential for optimising warehouse operations. Double Deep Pallet Racking and Push Back Pallet Racking are two effective solutions designed to maximise storage density and efficiency. At Macrack, we offer both systems tailored to meet specific storage needs. Here, we compare these two options to help you decide which is best suited for your warehouse.
Double Deep Pallet Racking: Enhancing Capacity and Efficiency
Double Deep Pallet Racking offers up to 40% more storage capacity than selective pallet racking. This system stores pallets in bays two deep, operating on a last-in, first-out (LIFO) principle without the need to drive into the system, making it ideal for warehouses that handle a variety of SKUs.
Key Features and Benefits:
- Increased Storage Capacity: Provides 30%-40% more storage than selective racking systems.
- Space Efficiency: Reduces the space needed for aisles, enhancing overall warehouse capacity.
- Cost-Effective Solution: Offers a budget-friendly option for high-density storage.
- Versatile Stock Management: Suitable for high-throughput stock where restricted access is not an issue.
- Ease of Use: No need to drive into the system to store or retrieve loads.
Material Handling Equipment: Forklift with longer tynes
Hand-picking: No
Ideal for: Bulk storage of the same palletised product
Push Back Pallet Racking: Enhancing Selectivity and Efficiency
Push Back Pallet Racking is a dynamic, Last-In, First-Out (LIFO) system that utilises carts on rails to store pallets. It allows for high-density storage with increased selectivity, making it a versatile option for warehouses that handle various SKUs.
Key Features and Benefits:
- High Density Storage: Offers the same high-density storage as Drive-In Pallet Racking but with greater selectivity, providing 3 to 5 times the number of pick faces.
- Improved Picking Efficiency: Pallets are picked or placed from the main aisle without having to drive into storage lanes, increasing picking productivity.
- Better Space Utilisation: Push Back Racking can store up to 90% more product than selective racking systems, maximising warehouse space.
- Versatile Storage: Allows for the storage of a variety of SKUs on different levels for easy access.
- Gravity-Assisted Movement: Storage lanes are installed at a gradient, allowing rear pallets to move forward by gravity, reducing the need for special equipment.
- Ease of Use: Compatible with standard forklifts, eliminating the need for special equipment.
Material Handling Equipment: Forklift with standard tynes
Hand-picking: No
Ideal for: Bulk storage of the same product on pallets
Double Deep Pallet Racking vs. Push Back Pallet Racking: Making the Right Choice for Your Warehouse
The decision between Double Deep and Push Back Pallet Racking depends on your specific storage requirements:
- For Increased Capacity and Versatility: Double Deep Pallet Racking offers substantial storage capacity and is ideal for operations that handle a variety of products and seek to enhance storage density.
- For High Density and Selectivity: Push Back Pallet Racking provides high-density storage with improved selectivity and operational efficiency, making it suitable for warehouses that handle various SKUs and need efficient picking processes.
Both systems offer unique benefits, from the enhanced capacity and efficiency of Double Deep Racking to the high-density, selective storage of Push Back Racking. Your choice should align with your warehouse’s operational needs, product types, and space considerations.
For expert advice on selecting the perfect pallet racking system for your warehouse or to request a design and quote, contact Macrack at 07 3343 9788. Our specialists are dedicated to delivering storage solutions that optimise space, improve efficiency, and drive your business forward.
